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How Yuchon’s Foam Cutting Machine Is Redefining Thick Foam Processing with 100mm Precision

How Yuchon’s Foam Cutting Machine Is Redefining Thick Foam Processing with 100mm Precision

Jul 30, 2025

Smart Foam Cutting Enters the Next Era of Efficiency and Thickness

In recent years, foam materials have become a staple across a wide range of industries — from packaging and automotive to sports equipment and construction. However, traditional cutting methods often fall short when handling thick, soft, or multi-layered foam. Yuchon CNC’s latest foam cutting machine offers an advanced solution, capable of handling foam up to 100mm in thickness with exceptional precision and spee

High-Performance Foam Cutting — Up to 100mm Thickness

Yuchon’s foam cutting machine is powered by high-frequency oscillating knife technology, delivering ultra-clean, burr-free cuts even in high-resilience or thick foam blocks. Whether you’re working with EVA, EPE, PU, PE, or rigid foam boards, the machine’s intelligent pressure control and vacuum suction system ensure perfect results — even on materials as thick as 100mm.

This capability allows manufacturers to cut deep foam layers without distortion, making it a go-to solution for packaging inserts, sports mats, protective linings, and industrial insulation panels.

Key Advantages of Foam Cutting Machine

Foam Cutting Machine

Cold Cutting with Zero Burn Marks
Unlike lasers or high-speed rotating blades, Yuchon’s vibrating knife performs “cold cutting,” ensuring no melting, odor, or yellowing of the foam edges.

No Mold Required
Supports DXF, AI, and PLT formats for fast switching between designs — ideal for on-demand and custom production.

Automatic Nesting & Path Optimization
Built-in smart software maximizes material usage and reduces waste.

Compatible with Multi-Layer & Composite Materials
Easily handles layered materials like EVA+foam+film or laminated panels.

Operator-Friendly Interface
Even first-time users can learn to operate the machine in hours.

For detailed specs and real-case cutting videos, visit www.yuchon.com.

Wide Material Compatibility

Yuchon’s foam cutting solution works perfectly on a wide range of materials, including:

✔️ EPE foam

✔️ EVA foam (including 40mm, 50mm, and 100mm thickness)

✔️ PU/PE foam

✔️ PVC and PE boards

✔️ XPE, sponge, rubber foam

✔️ Sound insulation material

This makes it especially valuable for manufacturers serving the packaging, automotive, sports equipment, and insulation industries.

Foam Cutting Machine

Industry Applications and Success Stories

From international packaging companies to sporting goods suppliers, many of Yuchon’s clients report up to 30% improvement in cutting efficiency and material savings.

For example, a foam packaging company in Germany used the Yuchon foam cutting machine to streamline their insert-cutting process for electronic products. By upgrading from manual cutting to CNC automation, their scrap rate dropped by 25%, and output doubled — all while handling 80mm and 100mm thick foam blocks with ease.

Explore more success stories at Yuchon CNC case studies.

Why Yuchon?

✦ 15+ years in CNC cutting technology

✦ Global clients in over 50 countries

✦ 1–3 year warranty + lifetime technical support

✦ Free sample testing and expert consulting


If your business relies on cutting thick or specialized foam materials, Yuchon’s intelligent foam cutting machine offers a powerful solution. With its ability to handle foam up to 100mm, reduce waste, and improve production speed, it’s time to rethink how you cut foam — and move toward automation.

Contact us today to get a free sample cut:

📺 www.yuchon.com
📧 [email protected]
📱 WhatsApp: +86-15508675203